Socks are everyday clothing items that everyone has. In different seasons, people wear socks of different thicknesses and styles. In summer, young people like to wear boat socks. In winter, they usually wear thicker and taller ones. Socks, such socks will have a better warming effect. In short, there are many types of socks on the market, but almost all socks are produced in a similar process. Let's understand the detailed production steps below.
Socks production process:
1. Knitting: The process of knitting raw materials into sock embryos by the machine, quality impact: A, machine type; B needle number; C, needle size; D, matching of material and machine type
2. Sewing head: the process of sewing the tip of the socks: split sewing (manual aligning to Japan), machine sewing (automatically aligning to Japan), computer automatic sewing head), bone binding, quality influencing factors; method of sewing head, sewing head thread Quality, color, worker's operation level
3. Sewing head: After folding the sock head part back, sew it in the sock tube to hide the sock head interface, similar to the hem of the sock foot. Affecting factors; A. Material and quality of roller head line; B. Worker's operation level
4. Dyestuff: dye the embryo socks with the required color. Factors affecting quality: A, dye B, dyeing time, temperature C, yarn material D, oily sock body.
5. Stereotypes: Fix the shape of the embryo socks according to the shape of the feet with temperature and pressure. Quality influencing factors: A, temperature B, pressure C, sock material D, shaped sock board
6. Packing: add sock embryo to outer packaging, influencing factors: A, worker's technical level B, packaging tools and materials, such as: labeling machine, gun, OOP bag, etc.
Sock composition: Socks belong to weft-knitted fabrics. The main parts to complete this task in the sock machine are: triangle, sock needle, sock, jacquard needle, thread shuttle. The specific functions are as follows:
The role of the triangle: make the sock needle, sangke film and jacquard needle move according to a certain trajectory.
The role of sock needles: Under the control of the triangle, the knitting needles make radial movements, and complete the work through the steps of adding yarn, bending yarn, long loops, off loops, and back loops to achieve the task of socks.
The role of Shengke tablets: Under the control of the eyebrow triangle, the Shengke tablets do weft movement, which can prevent the buckle when the socks are out of loop.
The function of jacquard needle: under the control of triangle and jacquard blade, the sock needle is controlled by itself to achieve the purpose of making patterns.
The function of the thread shuttle: to make the sock needle knit yarn regularly.